Should I invest in predictive maintenance?
Yes, if your facility has critical rotating equipment with sensor coverage and historical failure data. The system breaks even at just 5% detection rate (preventing 1 in 20 failures) and delivers 86% cost reduction per event.
When to Invest
- You have critical rotating equipment (pumps, compressors, generators)
- You have sensors installed or can install them
- You have historical failure data or can collect it
- Your unplanned failures cost more than $50K per event
- You have more than 5 critical equipment units
When to Wait
- No sensors on critical equipment
- Data is recorded on paper, not digitally
- Very low failure rate (less than 1 per year)
- Equipment is non-critical (failure does not stop production)
How to Decide
Take the free Readiness Assessment. It scores your facility across 4 dimensions and estimates your potential savings. If your score is above 60, predictive maintenance is likely worth the investment.
Evidence
VERIFIED
Break-even at 5% detection rate
Source: vlthrlab.app/research/mad-system.html
Source: vlthrlab.app/research/mad-system.html
VERIFIED
86% cost reduction
Source: vlthrlab.app/research/mad-system.html
Source: vlthrlab.app/research/mad-system.html